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Significant breakthrough of powerful flow forming technology
Issue date:03/09/2010
Chinamac Journal (CMJ) - Sep 2010 Issue
Source:Chinamac Journal
楊小傑
強力旋壓技術是一種成熟的金屬成形工藝,現在這種技術取得了重大突破,成功地實現了“無摩擦”加工。
REPKON 公司技術總監Neset Özsoy先生(左二)在CIMES 2010展會現場接受本刊專訪
REPKON 公司技術總監Neset Özsoy先生(左二)在CIMES 2010展會現場接受本刊專訪
銳博康機床工具工業貿易有限公司(REPKON)是一家領先的旋壓技術設備生產商,其總部位於土耳其最大的城市伊斯坦布爾。在CIMES 2010展會上,REPKON展出了其獨樹一幟的“無摩擦”強力旋壓技術。

該公司技術總監Neset Özsoy先生告訴筆者,自1978年開始,REPKON就已經開始在全球範圍內提供金屬板材成形設備,2003年開始生產兩輪、三輪旋壓機,2009年成功製造出用於生產高壓氣瓶的旋壓機。現如今,其旋壓設備已經廣泛應用於航空航太、國防軍工、汽車製造、礦山機械製造,以及液壓油缸精密無縫鋼管等領域。

強力旋壓實現“無摩擦”
Neset Özsoy向筆者介紹說,旋壓技術是一種無切削的、高效的金屬加工方式,能改變材料的內部結構,並使材料的性能得到加強。本次CIMES展會,REPKON重點推介的產品是其最新研發的六旋輪強力旋壓機RFFM系列。“RFFM系列強力旋壓機是REPKON公司根據歐洲、亞洲和美洲各國/地區的主要客戶的需求而設計的新一代產品,已經使強力旋壓技術發展到‘無摩擦’的水平。”

據介紹,RFFM系列旋壓機採用西門子840Dsl數控系統,通過採用“無摩擦”的旋壓方式,其速度得到顯著提升。“傳統旋壓機的旋壓速度僅僅為200-300mm/min,而RFFM系列能夠達到1000mm/min的水平。同時,這種新型旋壓機還能夠大幅度提升產品的表面質量,減少誤差,並提高生產效率。”Neset Özsoy說,“‘無摩擦’強力旋壓成形是這種新型設備的重大突破,它可以使材料能夠自由流動。同時,還減少了對材料的磨損,提高了工模具的壽命。該系列機床能根據用戶的需求配備3-6個旋輪,從而使其具有許多傳統旋壓機沒有的優點。”

Neset Özsoy頗感遺憾的是,由於RFFM系列旋壓機體積龐大,且重量超過60噸,不便於運輸,因此沒能與中國的觀眾“面對面的接觸”。不過,他強調說,得益於設備本身的構造,用戶不必特別建設場地,一般的車間地面就可放置機器,與傳統的設備相比,為用戶節省了開支,並減少了麻煩。

當筆者問及“REPKON公司在旋壓技術領域處於何種地位”時,Neset Özsoy言語中充滿自豪,他說:“目前世界範圍內只有4-5家企業生產旋壓機,而REPKON是唯一一家擁有‘無摩擦’強力旋壓技術的生產企業。我們有信心成為下一代旋壓技術的領導者!”

中國市場前途光明
REPKON公司的旋壓機產品在軍工領域,尤其是軍用套管的生產方面應用較廣泛。當筆者問及“土耳其是否限制此類機床出口?”Neset Özsoy回答說,REPKON的機床設備並不受此限制,這也是公司能夠在中國進行營銷的一個原因。

目前REPKON公司與中國機床總公司簽訂了合作協議,由後者負責其產品在中國區的銷售。“雖然我們剛進入中國市場,但是正在起飛,我相信前途一片光明。”Neset Özsoy表示。■
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