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Advanced manufacturing technology urgently sought by the car industry
Issue date:14/05/2010
Chinamac Journal (CMJ) - May 2010 Issue
Source:Chinamac Journal
苛蘭
隨製造工藝水平的日漸提升,汽車零部件製造商對先進的機床設備的需求熱度亦不斷升溫。
在博覽會現場點綴的汽車零部件樣品,引得來賓駐足
在博覽會現場點綴的汽車零部件樣品,引得來賓駐足
在過去幾年汽車制造企業持續擴產的過程中,既有機床設備的運轉率持續攀升,一些運營狀況上佳的廠商其生產設備已趨近滿負荷運轉,對新設備的添置需求可能在2010年開始逐步顯現出來—更何況,中國市場對於中高端設備需求的深入釋放儼然已是勢不可擋。可以肯定,隨汽車零部件制造工藝水平的提升,對機床的需求熱度還將升溫。

2010年1月28日,埃馬克2010年技術博覽會於埃馬克機床(太倉)有限公司舉行。期間,筆者在和與會的汽車行業用戶的攀談中了解到,汽車行業對先進制造技術可謂“求賢若渴”。

節拍時間與經濟效益緊緊掛
在前往埃馬克技術博覽會的班車上,與筆者同座的是一位汽車行業用戶的高級工程技術人員範先生,他來自生產無級變速器(CVT)的一家頗具實力的國內制造商。據範先生介紹,目前在國內能生產出高質量CVT的廠商可謂鳳毛麟角,而該公司不僅已成功開發出此產品,並順利地完成了用戶方的應用測試。他表示相信,中國市場上對CVT的需求會持續擴增,為此,他們也需要添置更為精良的裝備。

無疑,考慮選用埃馬克的機床組建CVT裝備線,是他這次來參加技術博覽會的一項重要目的。“當然,精良設備的售價也比較高,但是我想,如果確實能夠加工出高質量的成品,提高加工效率,改善生產節拍時間,也還是很值得的。”範先生告訴筆者。確實,與經濟效益緊緊掛鉤的節拍時間,是汽車行業客戶非常關注的一個問題。而埃馬克方面也通過本次博覽會上對其多款先進產品的全面介紹以及對應用技術的深入剖析,直觀地闡述了其機床的優勢所在。特別是埃馬克所提供的整體解決方案,讓加工工藝更集成—這大幅縮減了工件中間閑置時間,在生產全過程中節拍時間相比傳統設備得以顯著縮短。

深耕中國 EMAG持續強化本土化生產和技術服務
EMAG在現場展示機床之外,也輔以汽車零部件樣品作為點綴,而與會代表中絕大多數來自汽車行業,可見EMAG品牌在中國汽車行業已經鑄就了非同一般的影響力,同時亦能透視到中國市場上汽車行業的需求回暖,可謂“春風拂面”。

分場次上演的技術講座收到了極好反響

在當天舉行的媒體見面會上,埃馬克亞太區總監何皓然(Christoph Hoene)也表示,從2009年下半年開始,就已能明顯感到中國市場上汽車行業用戶的需求持續攀升,這也令以汽車為主攻行業的埃馬克獲益良多。

“這次與會的人數我還沒來得及仔細計算,但保守估計也是超過了220人,還有一些代表團特地從臺灣、深圳、大連、天津等地趕來。這同時傳遞給我們這樣一個信息:用戶希望了解埃馬克的先進制造技術和產品,也非常希望這些先進技術能夠真正服務於他們工廠生產效率的革命性提升。”何皓然說道。

事實上,分場次上演的技術講座收到了極好反響,一些想深入了解的用戶方代表更是將討論課題具體到自己工廠急需加工的高精度汽車零部件,在主題演講之後將研討現場轉移到小會議室。
何皓然表示EMAG會持續投入中國市場,而太倉工廠在目前生產V2系列的基礎上,以後還會逐步生產VSC 7系列,乃至同一系列下更大卡盤的產品也考慮過來太倉基地生產。

埃馬克德國總部總裁Markus Hebruggen先生主講電化學機床加工的技術研討會

專程前來參與本次技術博覽會的埃馬克德國總部總裁Markus Hebruggen先生緊接對媒體記者強調道:“EMAG為中國市場提供的不僅是機床本體,還有工程技術和售後服務。也就是說,我們不僅會在中國生產確保德國原廠高質量的機床,還會為客戶提供整體配套方案,幫助他們高效地加工出高質量成品,而EMAG德國的專家也會全力指導、培訓中國當地的雇員,以期為客戶提供更棒的工程技術支持和售後服務。”

據了解,埃馬克公司目前在中國是釆取直銷方式,往往會花費足夠時間針對客戶量身定做加工解決方案,特別是在針對汽車領部件領域提供快速、高效、大批量生產與加工方面,已經在業界獲得相當好的口碑。

值得一提的是,籍由本次博覽會,EMAG為客戶展示了其全系列產品的技術優勢,包括集團的新晉成員——擁有電化學機床加工難切削材料技術的EMAG ECM有限公司;EMAG激光焊接機床高速焊接組合零件技術。 ■
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