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Huiwang's success: standing on the giant's shoulders
Issue date:13/07/2009
Chinamac Journal (CMJ) - Jul 2009 Issue
Source:Chinamac Journal
東海之濱的寧波市北侖區,被稱做"模具之鄉",這裏遍佈着不同規模的模具製造企業, 而不同的技術水平則影響着它們在這廣袤市場中的興衰沉浮,寧波市北侖輝旺鑄模實業有限公司即是依託德國DMG機床產品在區內發展名列前茅的鮮活範例。本刊特此專訪了輝旺鑄模總經理金輝先生。
CMJ:輝旺鑄模近幾年來迅速發展成為北侖地區知名的模具製造企業,已具備加工原本在中國依賴進口的六缸發動機模具的能力。貴公司是如何達到這樣的加工水平的?

金輝:擁有高質量的產品,是在日益激烈的競爭中獲得生存與發展的必要條件。我們如今的加工能力,得益於對DMG機床的採用。可以說,我們是寧波北侖地區第一家擁有DMG機床的模具製造企業,而從我們的發展歷程來看,這些設備也為我們迎來了更廣泛的業務。

CMJ:貴公司很早就開始選購DMG的設備?

金輝:2002年,我們拿到摩托羅拉通訊設備的訂單。當時客戶的要求很嚴格,我們必須使用非常高精度的設備直接加工;而DMG機床在這方面具有很好的口碑。

DMG寧波地區銷售經理馮磊(左)與輝旺鑄模公司車間主任在現場。






雖然我們創業是在1992年,但我認為,直到購入DMG的DMC 70 V設備後,我們才開始區別於一般的模具製造企業,邁入提供高附加值產品的高端陣列。

在2005年,我們一次購入2台DMG公司的DMU 60 monoBLOCK加工中心。這幫助我們積蓄了雄厚的實力,在汽車業繁榮發展的幾年中順勢而上。

現在,我們能設計、開發、製造各類高難度、大型壓鑄模具,製造水平也躋身國際先進行列。我們的業務也已發展到國外,客戶中不乏世界500強的著名企業。

CMJ:我能感受到您對當前與DMG之間合作的滿意,怎樣評價他們的服務?

金輝:DMG方面從經理到服務工程師都一直跟我說,他們與我們的目的是一致的,就是共同把機床的功能發揮得最好。他們也相當瞭解我們的最新需求和未來發展規劃,並基於此主動提供有針對性的服務。

對於我們來說,客戶也會關注我們在使用怎樣的加工設備,只有讓客戶確信你的加工水平,才可能得到訂單。所以,我們選擇設備時把質量放在首位。儘管前期投入比較大,但能給頂尖的企業做配套,訂單飽滿的話,成本的回收速度也會很快。而較高的投資回報率,能儘快讓企業走上良性循環,實現快速發展。

CMJ:看來貴公司和DMG的合作非常順利,很快就讓高端設備發揮出理想功效。

金輝:其實最開始,我們雙方的合作幾乎一度陷入僵局。當時我們完全沒有經驗,為了儘量降低整機價格,便削減了一些配置,結果就是有些功能實現不了。

針對此,DMG方面又無償提供技術支援,我們聯手將服務工作重新規劃,與工廠生產、銷售等部門協調,直至最終讓機床功能滿足了生產所需。現在,我們的模具製造車間滿負荷加工,3台DMG機床24小時不停運轉。

CMJ:貴公司仍在持續擴張產能以適應未來發展,是嗎?

金輝:沒錯,我們必須不斷考慮未來發展。鑒於目前模具的大型化已成為一個重要發展趨勢,我們近期又訂購了DMG公司的DMU 100 P duoBLOCK和DMU 80 monoBLOCK,專為加工大型模具。我們希望依靠先進設計,輔助高端加工工藝來提升質量、降低成本,確立自己的優勢。

CMJ:您怎麼評價和DMG的合作關係?您對未來有何期望?

金輝:輝旺鑄模現在已經成為DMG設備在北侖地區的一個標杆,我們雙方目前不僅僅是生產關係,而且是戰略伙伴。

關於對未來的期望,首先要把自己的企業做精做專,力所能及地發揮影響力,為中國壓鑄模製造實現大型、精密、高強度的壓鑄模技術,直至佔據中高端市場,貢獻出自己的一份力量。
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